CONVERGIX Automation is Exhibiting at Pack Expo 2024

CONVERGIX Automation is Exhibiting at Pack Expo 2024

We’re excited to announce that CONVERGIX Automation will be exhibiting at Pack Expo 2024 in Chicago, held at McCormick Place from November 3rd to 6th, 2024. Come visit our booth LU-8349 in the Lakeside Upper building to meet our industry experts and to learn more about the CONVERGIX family.
We’re looking forward to seeing some familiar faces, discuss the latest industry trends, and connect with new attendees who are looking for help for their business needs!

Click here to register for the show.

Why is it a good idea to go? There will be over 2,600 packaging and processing solutions suppliers attending the event. They have build 7 solutions-driven targeted pavilions to visit, and over 150 free educational sessions on cutting-edge topics relevant to the industry. You can also get exclusive access to the latest trends from top industry leaders.

Convergix Automation Solutions - Pack Expo 2024 attending information graphic

Event Information

PACK EXPO International is the premier event for packaging and processing professionals. It includes thousands of exhibitors, including CONVERGIX, showcasing the latest innovations and solutions. It is the ideal place to discover new opportunities and connect with industry leaders so you can stay ahead of the curve.

Here are five compelling reasons why you should attend PACK EXPO 2024:

1) Experience Packaging Solutions First-Hand: You can see advanced machinery in action and examining materials up close. You’ll also have the opportunity to interact with exhibitors, ask questions, and get a firsthand look at the latest packaging and processing technologies.

2) Discover Unexpected Innovations: You can experience the large breadth of solutions on display, including cutting-edge automation to sustainable packaging materials.

3) Solve Problems and Move Projects Forward: You can connect with suppliers, compare solutions, and discuss your specific needs to help streamline your packaging process or improve product quality.

4) Gain Valuable Insights: You can gain a deeper understanding of industry trends, best practices, and the challenges facing packaging and processing professionals. You’ll also have the opportunity to learn from industry experts through educational sessions and workshops.

5) Prepare for the Future: You can get inspired and envision new possibilities for your business. Whether you’re looking to improve efficiency, reduce costs, or enhance your brand, you’ll find the tools and resources you need to succeed.
While you’re attending, make sure you stop by our booth! We’ll be ready and willing to help however we can.

Resources:

5 Opportunities for Automation in Pharmaceutical Manufacturing

5 Opportunities for Automation in Pharmaceutical Manufacturing

Pharmaceutical items like pill trays, capsules, and more.

The pharmaceutical industry is known for having strict regulations and complex processes. That is one of the biggest reasons why many manufacturers are increasingly turning to automation. It allows companies to enhance efficiency, improve quality, and accelerate time-to-market while still adhering to those strict, complex boundaries. By leveraging advanced technologies, pharmaceutical manufacturers can streamline operations, reduce costs, and stay competitive in a rapidly evolving landscape.

The Benefits of Automation in Pharmaceuticals

Like all advancements in technology, widespread adoption of automated systems did not come quickly. However, by now there are enough known success stories and case studies to show that it not only works, it is where the biggest opportunity lies for pharmaceutical manufacturers to grow their business.

Automation offers numerous advantages for pharmaceutical companies, including:

  • Increased Efficiency: Automation significantly reduces reliance on manual labor, eliminate errors, and improve both productivity and turnaround times.
  • Enhanced Quality: Automated systems ensure consistency in product quality by minimizing human error and maintaining precise control over manufacturing processes.
  • Reduced Costs: Automation reduces operational costs by optimizing resource utilization, minimizing waste, and improving overall efficiency.
  • Improved Compliance: Automated systems help pharmaceutical companies meet stringent regulatory requirements by ensuring adherence to quality standards and documentation protocols.
  • Accelerated Innovation: Automation frees up company staff to focus on more creative and innovative tasks, such as accelerating the development of new drugs and treatments.

Key Automation Opportunities

If you have a business in manufacturing pharmaceutical goods, equipment and products without any automated systems yet, you may not know where to start. There are several areas within the pharmaceutical industry that offer significant opportunities for automation.

Here are five of the biggest areas for opportunity:

  1. Manufacturing Processes: Automation can be applied to various manufacturing tasks, such as tablet pressing, capsule filling, and vial sealing. Robotic systems can perform these tasks with precision and speed, reducing the risk of contamination and improving overall product quality.
  2. Laboratory Automation: Automation can streamline laboratory workflows, from sample preparation to data analysis. Automated systems can handle repetitive tasks, such as pipetting and plate handling, freeing up scientists to focus on more complex research activities.
  3. Supply Chain Management: Automation can optimize supply chain operations by automating tasks like inventory management, order fulfillment, and shipping. This can improve efficiency, reduce costs, and ensure timely delivery of materials and products.
  4. Quality Control: Automated inspection systems can perform rigorous quality checks on products throughout the manufacturing process, ensuring compliance with regulatory standards and identifying potential defects early on.
  5. Data Analysis: Automation can help pharmaceutical companies analyze vast amounts of data generated from manufacturing processes, clinical trials, and market research. Advanced analytics tools can identify trends, patterns, and insights that can inform decision-making and drive innovation.

Overcoming Challenges and Considerations

While automation offers numerous benefits, it is strongly recommended that you do your research to understand not just the benefits, but also the potential pitfalls you may have to deal with by adopting it blindly. It is essential to address potential challenges and considerations.

Here are some of the common challenges and considerations that pharmaceutical manufacturer should consider:

  • Initial Investment: Implementing automation systems can require significant upfront investment. However, the long-term benefits, such as increased efficiency and reduced costs, justifies the initial investment.
  • Integration with Existing Systems: Integrating automation systems with existing IT infrastructure can be complex. Careful planning and coordination are necessary to ensure seamless integration and avoid disruptions.
  • Employee Training: Implementing automation may require employees to acquire new skills and adapt to new workflows. Providing adequate training and support is crucial to ensure a successful transition.
  • Regulatory Compliance: Ensuring that automation systems comply with relevant regulations is essential. Companies should consult with regulatory experts to understand the requirements and ensure compliance.

The Future of Automation in Pharmaceuticals

As technology continues to advance, the role of automation in the pharmaceutical industry is expected to grow even more significant. Emerging technologies, such as artificial intelligence, machine learning, and robotics, have the potential to revolutionize the industry by enabling more sophisticated and intelligent automation solutions.

By embracing automation, pharmaceutical companies can position themselves for long-term success, improve efficiency, enhance quality, and accelerate innovation. By understanding the benefits, challenges, and opportunities, companies can make informed decisions about their automation strategies and reap the rewards of this transformative technology.

5 Reasons Why Automation Improves Solar Energy Manufacturing

5 Reasons Why Automation Improves Solar Energy Manufacturing

Orange Industrial Robot Arm Grabs and Moves Solar Panels on Conveyor. Automated Manufacturing Facilit. Production Line at Modern Bright Factory

The solar industry has witnessed a remarkable transformation, largely driven by advancements in automation technology. From silicon ingot formation to wafer slicing and cell assembly, nearly every stage of solar panel manufacturing relies heavily on automation to achieve the precision, efficiency, and scale required for sustainable energy production.

While automation has significantly streamlined the manufacturing process, there were still areas where human intervention was necessary. Tasks involving delicate handling, such as silicon wafer inspection and installation of large solar arrays, were traditionally performed manually. However, recent breakthroughs in robotics and automation have opened up new possibilities for further efficiency gains.

Advanced Robotics for Precision Handling

Modern robots are now equipped with advanced features such as six-axis articulation, pressure-sensitive grips, and artificial vision systems. These can handle fragile silicon wafers with exceptional care. The robotic operators can perform tasks with greater speed and accuracy than humans, reducing the risk of damage and increasing overall production efficiency.

Automated Quality Control with Vision Systems

Ensuring the quality of solar panels is paramount due to the delicate nature of silicon wafers. Traditionally, visual inspections were conducted manually, which is a time-consuming and error-prone process. Advanced vision systems can now automate these inspections, enabling manufacturers to test more frequently, reduce costs, and improve accuracy.

Mobile Robotics for Outdoor Operations

The installation and maintenance of large-scale solar arrays often involve significant manual labor. Mobile robots can now assist in these tasks, from unloading cargo to performing routine maintenance. This not only speeds up the process but it also creates a safer working environment for human crews and allows them to prioritize more valuable tasks. 

Industry 4.0 for Smart Solar Fields

Industry 4.0 technologies are transforming solar fields into intelligent systems. By tracking energy efficiency and implementing automated cleaning schedules, companies can optimize the performance of their solar arrays and reduce water consumption. This adds greater value for their potential customers who are interested in solar technology.

Environmental and Economic Benefits

Automated solar manufacturing systems offer numerous benefits, including increased production efficiency, reduced waste, and lower costs. This makes solar energy a more attractive option for consumers who are looking to get more value out of solar energy before they invest in it. It also offers greater sustainability for people who prioritize the environmental impact solar systems can offer above all else. 

Investment in R&D

By automating routine tasks, companies can free up resources to invest in research and development. This enables them to explore new technologies and improve the efficiency and sustainability of solar energy systems.

The world is transitioning towards a cleaner energy future. Solar manufacturing automation plays a crucial role in driving innovation, reducing costs, and ensuring a reliable supply of renewable energy. By embracing these technologies, the solar industry can continue to contribute to a more sustainable and prosperous world.

As the solar industry continues to evolve, automation offers a powerful tool for businesses seeking to improve efficiency, reduce costs, and contribute to a sustainable future. If you’re interested in exploring how automation can benefit your solar manufacturing operations, contact CONVERGIX Automation Solutions today. Our experts can provide tailored solutions to meet your specific needs and help you achieve your sustainability goals.

7 Manufacturing Automation Statistics and Key Takeaways

7 Manufacturing Automation Statistics and Key Takeaways

Technological Prosthetic Robot Arm is Tested by Two Professional Development Engineers in a High Tech Research Laboratory with Modern Futuristic Equipment.

Automation is reshaping the future of work. Businesses should be optimistic, and prepared.

In the middle of the last century, the rise of computers and information technology spurred huge economic advances around the world. At the time, many feared that the disruption brought about by computers and their related technologies would lead to a massive displacement of workers—which it did. But this wasn’t a bad thing. As we now know, whole industries and careers exist today that did not exist even a few decades ago, and many of these jobs are the kind of high-skilled labor that pays well and promises long-term stability.

However, many of these same anxieties are now raised about manufacturing automation. These concerns are not unfounded, as automation is certainly reshaping the economy. However, just like the technologies that preceded it, manufacturing automation will lead to a rise in productivity and employment, not the elimination of it.

To understand the state of automation and manufacturing, let’s look at some statistics about factory automation, and the lessons we can draw from them.

7 Key Manufacturing Automation Statistics

  1. The demand for industrial automation is expected to grow by 9.3% per year to reach USD $307.7 billion in 2030, a significant increase from the 2023 value of USD $165.1 billion.
  2. About 60% of all occupations could automate at least 30% of their tasks.
  3. Automation could boost global productivity by 1.5% annually.
  4. Increased adaption of robots leads to greater employment more broadly across the economy.
  5. 3.3 – 6 million jobs are expected to be created by 2030
  6. The skills gap continues to be a challenge facing workforces, with 40% of workers requiring reskilling of six months or less, and 94% of business leaders expecting employees to learn new skills on the job.
  7. Aging populations mean that automation is necessary to prevent worker shortages.

Industrial automation is reaching a key phase of the technology adoption life cycle.

The adaption of new technologies follows a predictable bell curve. First, there are the innovators, who invent and experiment with new technologies. Once they have found a technology that seems to work, they introduce it to others. Those who take the innovators up on this new technology are the early adaptors. They are the first to recognize the potential of a new way of doing things, and are willing to handle some amount of risk to take advantage of it.

As an idea gains steam and becomes mainstream, the number of adopters goes over the hump of the bell curve. The predicted growth of the industrial automation market over the next five years indicates that the market is currently in this burgeoning area of growth. Companies who fail to automate now will find themselves lagging behind the competition, out of step and struggling to make up ground.

Even with the increased adaption of automation technology, there’s still room for more integrated systems, even in companies that have automated. Early adopters can fall behind if they don’t keep looking for places to integrate new technologies. This indicates that the growing market for industrial automation is likely to continue expanding for years to come.

The major draw for automation is to keep up with increasing production requirements.

While many outside the industry habitually view automation as a way for factories to cut workers, most businesses are adopting automation in order to keep up with a growing demand for more product. The critical need is not to cut workers—who are often needed in high-level tasks to keep the business running—but to expand production capacity in areas where there are widespread worker shortages.

Increasing automation in manufacturing plants has an additional benefit of lowering the cost of goods, which strengthens the purchasing power of consumers across the economy more broadly. This is leading to new opportunities outside manufacturing, enabled by more affordable goods.

Industry automation is creating new opportunities for better jobs — and an increased need for training.

As robots take over high-precision, repetitive tasks from human workers, those workers will need new training to fill shortages in other areas of skilled work. Some of this training can be learned on the job, but other training needs must be met by the society more broadly, including through technical and trade schools, apprenticeship programs like the one we run here at Convergix, and increased awareness for the kinds of jobs that exist for skilled workers in manufacturing.

Overall, these jobs will pay better, promise more benefits, and be more stable for workers than the manufacturing jobs currently being replaced by automation. The faster we can build a workforce capable of handling them, the better we will be.

Automation will make economies more resilient and will lead to better work environments for employees.

Overall, automation is good for workers and economies. Factory automation helped businesses respond more rapidly during the Covid-19 pandemic, as it allowed businesses to keep running even when workers had to stay home. And while automation does displace some workers from traditional manufacturing jobs, it also creates new jobs that are more desirable, and better suited to the tasks that people are capable of doing.

The key takeaway for businesses should be that people are not robots, so we should stop expecting workers to function that way. Instead, manufacturers should be proactive in finding ways in which automation can free human employees from repetitive tasks, and look for areas where they can put their skills to use, where their creativity and good judgment will be properly valued.

As with any disruptive technology, automation brings with it opportunities for growth, as well as a need for businesses and individuals to adopt. Understanding the realities surrounding the adoption of automation is necessary for businesses to prepare themselves strategically for the future.

If you are looking for automated solutions to your manufacturing challenges, contact Convergix today.