LIFE SCIENCES AUTOMATION SOLUTIONS

Medical Devices | Diagnostic & Blood Collection | Pharmacy Automation

CONVERGIX LIFE SCIENCES SOLUTIONS

CONVERGIX delivers unparalleled turnkey solutions for Medical Devices, Diagnostics, and Pharmaceutical Automation. From initial proof of concept to final commissioning, we handle every aspect – design, build, validation, and debugging – ensuring seamless integration and exceptional performance.

Our Expertise Includes:

 

  • Advanced technology for Medical Devices, Blood Collection, and Diagnostics, including assembly, testing, inspection, tracking, tracing, and high-performance machine vision with assembly rates of up to 1,200 ppm.
  • Extensive knowledge of FDA, GAMP5 and other validation requirements for thorough testing & documentation.

Medical Devices

  • Catheterization including catheters, balloons and tube sets, cardiac catheterization, etc.
  • Drug Delivery Device including pen needle sets, auto-injector and safety assemblies, pre-filled/non-pre-filled syringes.
  • Implantable & Surgical Tools including cardiac implants (AED, pacemakers), orthopedic implants, surgical power tools.
  • IVs / IV Bags & Filters such as dialysis filters.
  • Vision Care including contact lenses and eye drops.

Medical Diagnostics

  • Point of Care Devices/Testing with glucose monitoring, wearable monitors, lab test kits, etc.
  • Blood & Cell Collection Devices with cassette assemblies, blood collection tube handling and assembly, and safety collection devices.
  • High Speed Assembly and Testing with industry leading assembly and test rates.
  • Complex Assembly and Tube Set Handling with intricate diagnostic device assembly to tube set handling and threading of fine capillaries in the assembly of Stent Catheters and Catheter Balloons.
  • Precise Machine Vision with high speed vision inspection, guidance, traceability and AI led assembly.
  • High volume cannula feeding systems and multi-lane feeders with high OEE rates.
  • Precision fluidic dispensing with a variety of pump systems including Piezo jetting valves and vision guiding servo systems.
  • End of line packaging with turnkey integration of labeling, flow wrap, blister pack, cartooning, case packing and palletizing.

Pharmaceutical Automation

  • Ramping Automation System
  • Dispensing & Packaging of Pharmaceuticals
  • Warehouse & Mail-Order Automation
  • Automating Logistics & Material Handling with Autonomous Vehicle
  • Integrating Autonomous Mobile Robots
Medical devices assembly automation machine

MEDICAL DEVICES

Any device that interacts with the human body in a medical capacity must meet high quality standards to ensure patient safety. However, every person is different, so medical devices must have the flexibility to adjust to biological variations while maintaining the same quality of care.

We’ve devoted considerable attention to developing manufacturing solutions that perform at the highest levels of manufacturing excellence. We’ve also searched for ways to respond to the growing need for custom solutions, so that individualized products can be created with the same efficient processes used to manufacture medical devices at a larger scale. Combined with the latest in Industry 4.0 technology, we can help medical device manufacturers meet the rigorous demands of their industry.

MEDICAL DIAGNOSTICS

CONVERGIX can provide automated manufacturing solutions for medical diagnostic products used to test and analyze biological fluids or tissues, in order to diagnose a medical condition. This includes point of care, glucose monitoring, wearables, test kits, and blood collection.

We have extensive experience designing and implementing automation for medical diagnostic providers ranging from blood collection and diagnostics to viral test kits including COVID-19.

Cannulizer machine
Mega Pharmacy Automation

PHARMACEUTICAL AUTOMATION

At CONVERGIX, we have over two decades of Mega Pharmacy operations, micro-fulfilment and cold storage automation experience. We can customize the solution to meet the scale and needs of your project.

Our experience in the healthcare industry falls into roughly two categories: the dispensing and packaging of pharmaceuticals, and the production and testing of medical devices. In each case, we go above and beyond to deliver automated machines that achieve Clean Room standards, as well as meet GAMP & FDA requirements.

From inbound bulk drug management, material handling and mail-order automation, we can provide you with a turnkey automated pharmacy solution.

 

LIFE SCIENCES CASE STUDIES

CONVERGIX delivers unparalleled turnkey solutions for Medical Devices, Diagnostic, and Pharmaceutical Automation. From initial proof of concept to final commissioning, we handle every aspect – design, build, validation, and debugging – ensuring seamless integration and exceptional performance. Proof of our expertise can be seen in three of our successful projects:

Needle Set Assembly

High-speed cannula and needle-set assembly systems that produce inspected product at rates from 300 parts-per-minute (ppm) for complex safety devices, and up to 1,200 ppm for Pen Needle Tips and standard needle products. Our systems incorporate in-line siliconization, flow testing and needlepoint inspection through end of line packaging.

Red Blood Cell Printing

Automated material handling, inspection and printing of red blood cells and coating with glucose suspension. Using cutting edge technology combined with our unique precision linear transfer system, we developed automation of the first blood typing, antibody detection and disease screening systems.

Catheter Assembly

Our capability delivers the accuracy demanded in the identification, alignment and threading of fine capillaries in the assembly of Stent Catheters and Catheter Balloons. This system combines folding and pressure testing, individual product laser engraving & product traceability through the integrated MES, making our intro-surgical device assembly systems unique and industry leading.

    Food Handling Robotics

    CONSUMER

    Learn about our capabilities in food and beverage, including raw and ready to eat food and protein packaging. We also provide solutions in consumer packaged goods such as family and feminine care products.

    Automated Car Manufacturing

    INDUSTRIAL

    Discover our manufacturing solutions in the industrial sector, including automotive, heavy duty (on and off road), oil and gas, semiconductor, and general industry customers.