Page 4 – Convergix Automation

Top 5 Signs of Machine Failure

by Convergix Marketing | Nov 21, 2024 | Feature Article

Machine failure can have a profound impact on manufacturing operations, leading to significant financial losses, production delays, and compromised product quality. As the backbone of industrial processes, machinery requires meticulous attention to detail to ensure optimal performance and longevity. By recognizing the early warning signs of impending failure and implementing proactive maintenance strategies, manufacturers can significantly mitigate risks and optimize productivity.

1) Abnormal Sounds

One of the most subtle yet revealing indicators of potential machine trouble is a change in sound. A machine that suddenly begins to grind, squeal, or hum may be experiencing wear and tear, misalignment, or lubrication problems. Ignoring these auditory cues can lead to more serious consequences, such as component failure or catastrophic breakdowns.

2) Unclean Components

It is very important to perform regular visual inspections for all of your machinery. Doing so can provide valuable insights into whether or not there are visible signs of things starting to break down. Keep an eye out for signs of wear and tear, such as cracks and corrosion. You may also notice loose components, misaligned belts, damaged seals, or other issues that can lead to machine failure. Regular cleaning and maintenance can help identify and address these issues before they escalate.

3) Unnecessary Vibrations

If you don’t hear or see anything, you can also try using your sense of touch. Vibration analysis is one way that plant managers and maintenance teams detect mechanical failures in automation machinery. The change in vibration from the norm is a sign that the machine might have anything from loose parts to lubrication issues. If you or a sensor picks up an excess level of vibration coming from any part of the machinery, it could be due to a deterioration of the moving parts and processes.

4) Excessive Heat

Excessive heat generation is another critical sign to watch for. While some level of heat is normal during machine operation, excessive heat can indicate a variety of problems, including inadequate lubrication, electrical faults, or heavy load conditions. If left unchecked, overheating can lead to component damage, reduced efficiency, and increased energy consumption.

5) Performance Decline

Another indicator us a decline in the performance of the machine. If it starts producing fewer units, operating at slower speeds, or generating lower-quality output, it may be due to a deterioration of the machine. As parts break down, or as it gets dirty and worn, it can cause its processes to operate at a slower pace. Reduced performance can be caused by a variety of factors, including worn-out components, inadequate lubrication, or improper calibration.

Preventive Maintenance IS AN IMPORTANT AND Proactive Approach to Machine Health

To proactively address these issues and prevent catastrophic failures, manufacturers must implement a robust preventive maintenance program. A well-structured maintenance program should encompass a comprehensive range of activities, including regular inspections, lubrication, and component replacement. By adhering to a meticulously planned maintenance schedule, manufacturers can significantly reduce the likelihood of unexpected breakdowns and optimize equipment performance.

Furthermore, condition-based monitoring techniques, such as vibration analysis, oil analysis, and thermography, can provide valuable insights into the health of machinery. By leveraging these technologies, maintenance teams can identify potential problems early on and take corrective action before they lead to significant downtime. By adopting a proactive approach to maintenance, manufacturers can ensure the reliability and longevity of their machinery, ultimately driving operational efficiency and boosting overall productivity.

5 Leading Factors Driving the Adoption of Factory Automation

by Convergix Marketing | Nov 11, 2024 | Feature Article

Businesses are turning to automation technology to solve a range of challenges posed by modern industry.

The manufacturing landscape is undergoing a profound transformation, driven by the relentless march of technology. At the heart of this revolution lies factory automation, a trend that is reshaping production processes, workforces, and business models.

Several key factors are propelling the adoption of automation in manufacturing:

1) Bridging the Skills Gap

One of the most pressing challenges facing manufacturers is the widening skills gap. A shortage of skilled workers, particularly in specialized roles, can hinder production efficiency and limit growth. Automation offers a solution by taking over repetitive, labor-intensive tasks, freeing up human workers to focus on higher-value activities that require creativity, problem-solving, and strategic thinking.

2) Prioritizing Safety

The manufacturing industry has historically been associated with safety risks. However, automation is revolutionizing workplace safety by minimizing human exposure to hazardous conditions. Robots and automated systems can handle tasks that are physically demanding, monotonous, or dangerous, reducing the likelihood of accidents and injuries.

3) Elevating Quality Control

Maintaining consistent product quality is paramount in today’s competitive market. Automation empowers manufacturers to achieve unprecedented levels of precision and accuracy. Robots and automated systems can perform tasks with unwavering consistency, eliminating human error and ensuring that every product meets stringent quality standards.

4) Adapting to Complex Engineering Requirements

Modern manufacturing involves intricate designs and complex assembly processes that often exceed human capabilities. Automation enables manufacturers to tackle these challenges head-on. Robots and automated systems can handle delicate components, perform precise assembly operations, and execute complex manufacturing techniques that would be impractical or impossible for human workers.

5) Optimizing Costs

While the initial investment in automation technology may be significant, the long-term benefits are substantial. Automation can lead to significant cost savings by reducing labor costs, minimizing waste, and improving efficiency. Additionally, automated systems can operate 24/7, increasing production capacity and accelerating time-to-market.

The Human Element in the Age of Automation

It’s important to emphasize that automation is not about replacing human workers but rather augmenting their capabilities. As automation takes over routine tasks, human workers can focus on more strategic roles, such as design, innovation, and problem-solving.

Moreover, the rise of automation creates new job opportunities in areas like robotics engineering, software development, and system maintenance. By embracing automation, manufacturers can future-proof their businesses, attract and retain top talent, and drive innovation.

The Future of Manufacturing Is with Collaborative Partnerships

The future of manufacturing is one where humans and machines work collaboratively. Automation will handle the repetitive, dangerous, and precise tasks, while humans will focus on creativity, problem-solving, and strategic decision-making. This collaborative approach will lead to increased productivity, improved quality, and greater flexibility.

As technology continues to advance, the possibilities for automation in manufacturing are limitless. From artificial intelligence and machine learning to advanced robotics and sensor technologies, the tools are becoming increasingly sophisticated. By embracing these advancements, manufacturers can unlock new levels of efficiency, innovation, and competitiveness.

The Impact on Society

The rise of automation in manufacturing has broader implications for society. It has the potential to create new jobs, drive economic growth, and improve living standards. However, it is essential to address the social and economic challenges that may arise, such as job displacement and income inequality.

By investing in education and training programs, governments and businesses can equip workers with the skills needed to thrive in the age of automation. Additionally, policymakers must create supportive policies that encourage innovation, investment, and fair labor practices.

The factory of the future is a vision of a highly automated, efficient, and sustainable manufacturing environment. By embracing automation, manufacturers can unlock new opportunities, improve competitiveness, and contribute to a more prosperous future. However, it is crucial to approach this transformation with a human-centric perspective, ensuring that the benefits of automation are shared by all.

5 Ways to Error-Proof Your Manufacturing Process

by Convergix Marketing | Nov 1, 2024 | Feature Article

In the intricate landscape of modern manufacturing, precision and quality reign supreme. However, even the most meticulous processes can be susceptible to errors, from minor defects to catastrophic failures. These errors can originate from various sources, including faulty materials, malfunctioning equipment, and design flaws. But perhaps the most common, and preventable, errors stem from human intervention.

Operators, while indispensable for tasks requiring human judgment and dexterity, are prone to fatigue, distraction, and the occasional oversight. These human factors can introduce errors into the manufacturing process, leading to costly rework, product recalls, and damage to a company’s reputation.

To mitigate these risks, manufacturers have turned to automation. By strategically incorporating automation into their processes, they can significantly reduce the likelihood of errors occurring and, when they do, detect and address them promptly. This approach, known as error-proofing or poka-yoke, involves designing systems and processes that prevent or detect errors before they can cause harm.

Error-Proofing Strategies for Manufacturing Automation

1) Design for Error Prevention

Eliminate Error-Prone Elements: By carefully considering the design of components and assemblies, manufacturers can minimize the potential for errors. For example, simplifying the assembly process by reducing the number of parts or eliminating the need for gluing can significantly reduce the risk of mistakes.

Create Error-Resistant Features: Incorporating features that make it impossible or difficult to assemble components incorrectly can also be effective. This might involve using color-coded parts, asymmetrical shapes, or interlocking mechanisms.

2) Clear and Intuitive Instructions:

Visual Aids: Providing operators with clear and concise instructions, accompanied by visual aids such as diagrams and videos, can help prevent misunderstandings and reduce the likelihood of errors.

Augmented Reality (AR): AR technology can overlay digital information onto the real world, providing operators with real-time guidance and reducing the risk of human error.

3) Automation of Error-Prone Tasks:

Robotic Systems: By automating repetitive or complex tasks, manufacturers can reduce the reliance on human operators and minimize the potential for errors. Robots can perform tasks with precision and consistency, reducing the risk of defects.

4) Real-Time Error Detection:

Sensors and Monitoring Systems: Implementing sensors and monitoring systems can help detect errors as they occur, allowing for immediate corrective action. This can prevent defective products from progressing further in the manufacturing process.

Data Analytics: Analyzing real-time data from the manufacturing process can help identify patterns and trends that may indicate potential errors, enabling proactive measures to be taken.

5) Continuous Improvement:

Regular Reviews: Regularly reviewing manufacturing processes and identifying areas for improvement is essential for maintaining a high level of quality.

Feedback Loops: Establishing feedback loops between operators, engineers, and quality control teams can help identify and address potential issues promptly.

The Benefits of Error-Proofing

By implementing error-proofing strategies, manufacturers can reap numerous benefits, including:

Improved Product Quality: Reducing the occurrence of errors leads to a higher quality product, which can enhance customer satisfaction and loyalty.
Reduced Costs: Preventing errors can save manufacturers significant costs associated with rework, scrap, and product recalls.
Enhanced Efficiency: Error-proofing can streamline manufacturing processes, leading to increased efficiency and productivity.
Improved Reputation: A reputation for producing high-quality products can give manufacturers a competitive advantage in the marketplace.

In conclusion, error-proofing is a critical aspect of modern manufacturing. By strategically incorporating automation and other innovative techniques, manufacturers can significantly reduce the risk of errors and ensure that their products meet the highest standards of quality and reliability.

7 Applications for Factory Automation in PCB Manufacturing

by Convergix Marketing | Oct 23, 2024 | Feature Article

Component Installation on Circuit Board.

Factory automation accelerates the production of printed circuit boards (PCBs) for high-end electronics.

Electronics come in all shapes and sizes, but one thing almost all of them share is the use of printed circuit boards (PCBs). Circuit boards are a compact and repeatable way to structure intricate components into a small space, making them integral to modern computing. And with more and more devices coming equipped with computer chips such as the Electric Vehicle industry, production of PCBs is only going to continue to rise.

As technology has advanced, these components have grown both smaller and more sophisticated, therefore necessitating the use of automated systems in their production process. Factory automation in PCB production enables higher production outputs, more complex, advanced components, and more reliability and quality control. Furthermore, automated assemblies are only growing more efficient, as they are aided by simulation technologies that can help plan PCB circuit layouts.

As a process that has fully embraced automation, PCBs provide a useful showcase for the capabilities of factory automation in industries that are seeking solutions to their own needs. Here are seven ways PCB manufacturing applies automation technology to streamline production processes.

1. Loading and positioning of components throughout the process.

Circuit board components aren’t just small; they’re also fragile. Careful handling of each piece is required to make sure nothing breaks or is damaged in the production process. Furthermore, each piece must be carefully set in place so that every component is properly aligned. On larger systems like wire bonding technologies in the EV industry, Eagle will integrate multi-axis servo systems to present the customer parts to the bonding technology using vision systems.

Modern robotic technology offers fine-tuned material handling capabilities that can lift, orient, and place components in just the right position for each production stage.

2. Application of soldering paste.

Before components can be positioned on a circuit board, soldering paste must first be applied to the correct areas of the board. This is done by placing a stencil on the circuit board, and then spraying or rolling soldering paste onto the surface.

Automated application technology can carefully control the volume and direction of soldering applications so those excess materials aren’t wasted.

3. Automated mounting and wiring of components.

The task that requires the most precision is that of laying down wiring and plugging various computing components into place. Many of these components are extremely small, and as each circuit board requires a significant number of components, placing them by hand would be a laborious endeavor.

Fortunately, automation saves the day. Each circuit board can be positioned underneath a machine that is programmed to apply circuitry and other components at a rate of ten or twenty per second, without the risk of human error.

4. Testing of circuit board wiring and functionality.

Given the complexity required in assembly, testing PCBs at the end of the assembly is essential to guarantee product quality. For the first step, PCBs are checked to be sure that there are no improperly placed circuits that might prevent a PCB from properly transmitting energy. The second testing step involves using highly technical software to verify that the PCB is working appropriately. Each of these steps requires advanced testing capabilities, which we incorporate into all our assemblies as needed.

5. Miniaturization of components.

Each time a PCB gets smaller, it enables the development of tinier and tinier components. This miniaturization can only be attained with the aid of factory automation. Today’s most advanced automated systems can apply adhesives and lubricants at microscopic levels, allowing for assemblies of similarly microscopic proportions.

6. Tracing of PCB’s throughout the production process.

Apart from assembling components, factory automation can also be used to keep track of them as they move along the production line. In automated product tracing, a bar code or other tracking device is applied to the component, which is then scanned at each checkpoint. These tracking codes help businesses monitor production speed, look for inefficiencies in the process, and pinpoint any production flaws that may occur.

7. Packaging of PCBs.

Finally, with such a high volume of fragile products, businesses need to be able to package them safely for transport and delivery. Automated packaging can wrap, stack, and palletize completed PCBs so that they aren’t damaged on the way to their final destination.

convergix is ready to serve all your factory automation needs.

As leaders in the factory automation industry, we’ve seen our share of new technologies revolutionizing industries. Our favorite challenges come when we take these technologies and develop automated solutions that are more efficient and reliable than previous solutions. And we are always on the lookout for innovative ways to get the job done, be it Industry 4.0 simulation technology that lets us model our assembly methods or advanced monitoring systems that let us trace components through the production line.

If you have an automated assembly need for your business, we encourage you to contact us today. Tell us about your needs, and we’ll tell you about our solution.

How 3D Printing Is Transforming Customized Medicine

by Convergix Marketing | Oct 17, 2024 | Feature Article

3D printing machine for medical products

The healthcare industry has long been characterized by a one-size-fits-all approach. However, with the advent of 3D printing, a new era of customized medicine production is emerging. This revolutionary technology is transforming the way we diagnose, treat, and care for patients, offering unprecedented levels of customization and precision.

The Power of Personalization

One of the most significant advantages of 3D printing in healthcare is its ability to create highly personalized medical products. Unlike traditional manufacturing methods, which produce identical items in large quantities, 3D printing allows for the creation of unique objects tailored to individual needs. This level of customization is particularly beneficial in fields such as prosthetics, implants, and drug delivery systems.

Prosthetics: A New Era of Mobility

Prosthetics have come a long way, but traditional methods often fall short in providing patients with comfortable, functional, and aesthetically pleasing limbs. 3D printing offers a solution by enabling the creation of custom prosthetics that are not only tailored to a patient’s specific anatomy but also their lifestyle and preferences. By using advanced scanning techniques and 3D modeling software, healthcare providers can design prosthetics that seamlessly integrate with the patient’s body, improving mobility, comfort, and overall quality of life.

Implants: Precision and Durability

Implants, such as hip and knee replacements, play a crucial role in restoring function and improving the lives of countless individuals. Traditional implants often require multiple surgeries and adjustments to achieve a proper fit. 3D printing, however, allows for the creation of custom implants that are designed to match the patient’s exact anatomy, reducing the risk of complications and improving long-term outcomes. By using biocompatible materials and advanced manufacturing techniques, 3D-printed implants can offer superior durability, comfort, and functionality.

Drug Delivery Systems: Tailored Treatment

Drug delivery systems are essential for ensuring that medications are delivered to the right place at the right time. Traditional methods often have limitations in terms of accuracy and efficiency. 3D printing offers the potential to create customized drug delivery systems that can be tailored to a patient’s specific needs. By controlling the release rate, dosage, and target area of medication, 3D-printed drug delivery systems can improve treatment outcomes and reduce side effects.

Beyond Prosthetics and Implants

In addition to prosthetics and implants, 3D printing is being used in a wide range of healthcare applications. For example, it can be used to create anatomical models for surgical planning, patient education, and research. It can also be used to produce custom surgical tools and devices, improving precision and efficiency in the operating room.

The Future of Healthcare

The potential of 3D printing in healthcare is vast. As technology continues to advance, we can expect to see even more innovative applications. For example, researchers are exploring the possibility of using 3D printing to create living tissues and organs, offering hope for patients with organ failure or severe injuries.

Challenges and Opportunities

While 3D printing offers tremendous potential, there are also challenges to overcome. One of the main challenges is the regulatory landscape. Ensuring the safety and efficacy of 3D-printed medical products requires rigorous testing and approval processes. Additionally, the cost of 3D printing can be a barrier to widespread adoption, especially in developing countries.

Despite these challenges, the future of 3D printing in healthcare is bright. By addressing regulatory hurdles and reducing costs, we can unlock the full potential of this technology and improve the lives of millions of people around the world.

4 Ways AGV/AMR Technology Can Revolutionize Your Logistics

by Convergix Marketing | Oct 9, 2024 | Feature Article

In today’s fast-paced manufacturing environment, efficiency and productivity are paramount. Automation and robotic technologies have emerged as powerful tools to address these challenges. Among them, Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) are playing a pivotal role in streamlining internal logistics and material movement processes.

1. Just-in-Time Delivery and Reduced WIP

One of the core principles of lean manufacturing is just-in-time (JIT) delivery. AGVs and AMRs can be programmed to deliver materials and components to assembly lines precisely when needed, minimizing work-in-progress (WIP) and reducing costs associated with inventory storage. By automating material handling, these robots help eliminate bottlenecks and ensure a smooth flow of production. This is especially helpful during peak periods in your business year, such as the holidays for the retail industry.

2. Flexible Assembly Line Design

The flexibility offered by AGVs and AMRs is a game-changer for manufacturing facilities. As production needs evolve, these robots can be easily reprogrammed to adapt to new layouts and processes. Unlike fixed conveyors or static storage systems, AMRs can be moved and redeployed as required, providing greater adaptability and efficiency.

This flexibility extends beyond simple route changes. AMRs can be integrated with other automation systems, such as automated storage and retrieval systems (AS/RS) or robotic arms, to create a fully connected and automated production environment. For example, an AMR could autonomously pick up a part from an AS/RS and deliver it to a robotic arm for further processing.

3. Enhanced Safety and Reduced Human Error

AGVs and AMRs operate on predefined paths and avoid obstacles, significantly reducing the risk of collisions and accidents. This eliminates the potential for human error associated with manual material handling tasks. By automating routine tasks, these robots free up human workers to focus on more complex and value-added activities.

Furthermore, AGVs and AMRs can be equipped with sensors and safety features to prevent accidents and protect workers. For instance, some robots are equipped with LiDAR (Light Detection and Ranging) technology, which allows them to create a 3D map of their surroundings and detect obstacles in real time. Additionally, they can be programmed to slow down or stop when they detect a human or another robot nearby.

4. Improved Efficiency and Cost Savings

By automating material handling tasks, AGVs and AMRs can improve overall efficiency and reduce operational costs. These robots operate 24/7, eliminating downtime and increasing productivity. Additionally, they can help optimize transportation routes and minimize material handling time, resulting in significant cost savings.

One of the key benefits of AGVs and AMRs is their ability to reduce labor costs. By automating repetitive and time-consuming tasks, these robots can free up human workers to focus on more strategic and higher-value activities. This can lead to increased productivity and reduced labor costs.

Moreover, AGVs and AMRs can help to improve the overall quality of products. By reducing the risk of human error and ensuring that materials are delivered to the right place at the right time, these robots can help to prevent defects and improve product quality.

AGVs and AMRs are powerful tools that can revolutionize internal logistics operations. By automating material handling, improving efficiency, and enhancing safety, these technologies can help businesses achieve greater productivity, reduce costs, and stay competitive in today’s demanding market. If you’re looking to streamline your manufacturing processes and improve your bottom line, consider implementing AGV and AMR technology.

9 Ways Advanced Automation Improves Food Safety

by Convergix Marketing | Oct 2, 2024 | Feature Article

Macaroni noodles being processed through automated manufacturing machine

Revamping Food Safety and Efficiency: The Power of Automation

The safety of our food is often taken for granted, both by consumers and by food manufacturers. When we purchase a product at the grocery store, we expect it to be safe for our families. While large-scale foodborne outbreaks are rare, the consequences for companies that experience a food safety failure can be severe, both in terms of brand reputation, legal liability, and financial loss.

Automation offers a powerful solution to these challenges. It can significantly enhance food safety, by preventing contaminants from entering the production process, detecting them when they do occur, and facilitating efficient recalls. Here’s how:

1. Enhanced Supply Chain Visibility

Automation enables accurate tracking of ingredients from source to shelf, making it easier to identify and address potential contamination issues. In addition, automated systems provide real-time visibility into inventory levels, helping to prevent spoilage and ensure timely recalls. Having greater visibility over your supply chain with updated automation systems is the best way to achieve all this.

2. Improved Hygiene with Robotics

Robots can be thoroughly sanitized, minimizing the risk of human-introduced contaminants. Automation can assist, monitor, or replace human workers in many production tasks, reducing the potential for errors and improving overall efficiency. They can provide a safety net for human error to catch mistakes as they are made.

3. Automated Cleaning Procedures

Automated cleaning processes ensure that equipment is consistently sanitized, preventing the spread of pathogens. Automated cleaning reduces the time and effort required for manual cleaning, and can provide more thorough and efficient sanitation. This frees up resources that you can invest in other tasks.

4. Accurate Pathogen Detection

Automated testing systems can detect pathogens early in the production process, allowing for timely intervention and prevention of outbreaks. This not only prevents very costly outbreaks from getting to the shelves in retail stores, but also allows to catch it early enough that you save on waste before it becomes more expensive.

5. Consistent Production for Quality Control

Automation minimizes the risk of human errors that can lead to product defects or contamination. Consistent production processes increase efficiency and reduce waste.

6. Automated Packaging for Freshness and Shelf Stability

Automated packaging systems can handle products quickly and accurately, preserving freshness and extending shelf life. Efficient packaging reduces the risk of product damage and spoilage, minimizing waste.

7. Enhanced Traceability for Targeted Recalls

Automated data collection and analysis enable food manufacturers to identify the source of contamination and implement targeted recalls. Targeted recalls help to reduce the financial and reputational impact of food safety incidents.

8. Increased Worker Safety

Automation can eliminate or reduce exposure to hazardous materials and equipment, improving worker safety. Automated systems can be designed to reduce the physical strain on workers.

9. Faster Time to Market

Automation streamlines production processes, reducing the time it takes for products to reach consumers. Faster time to market ensures that products reach consumers while they are at their peak freshness.

Automation is not only improving food safety but also enhancing efficiency and reducing costs. By adopting automation technologies, food manufacturers can ensure the safety of their products, protect their brand reputation, and gain a competitive advantage in the marketplace.

If you’re interested in exploring how CONVERGIX Automation Solutions can help your business achieve these goals, please don’t hesitate to contact us. Our team of experts is dedicated to providing tailored solutions that meet your specific needs.

CONVERGIX Automation Solutions Announces Unified Rebrand

by Convergix Marketing | Oct 1, 2024 | News

We are excited to announce that the JMP Solutions, Eagle Technologies, AGR Automation, and Classic Design brands are now CONVERGIX Automation Solutions. This brand migration marks a significant milestone in our journey to become your ultimate trusted partner. With our passionate team, world-renowned processes, and diverse expertise, we are ready to tackle any industrial automation challenge.

We are undertaking this change for four primary reasons:

Unify Our Business

We will be able to combine all of our previously separate business units in order to foster greater collaboration, consistency, and alignment.

Elevate Our Brand

As a unified company, we are one of the most substantial providers of custom engineered automation solutions in the world, and through a common elevated brand, we can set a consistently high bar of excellence.

Leverage Our Global Expertise

We will bring our broad capability set to customers and provide more value, as our combined capabilities can allow for comprehensive solutions and demonstrate that we are more than the sum-of-the-parts.

Satisfy Our Customers

We will be able to provide a cohesive customer experience across the board, no matter how narrow or broad the scope may be.

For our customers, this brand migration will provide many benefits, including:

Provide a cohesive customer experience.
Leverage broad capability set to provide more comprehensive solutions.
Allow a global pool of talent to provide more creative solutions.
Elevate brand recognition and standards, including our bar of excellence.

This migration process will occur over the next few months. Eventually, the other websites will be redirected to here, with fully merged and updated content.

Please contact us with any questions or concerns you may have about this migration, and what it might mean for you as our valued customer.

About CONVERGIX Automation Solutions

The origins of Convergix began when a leading private equity firm, Crestview Partners, acquired JMP Solutions in August 2021 as the starting point of building a new global leader in automation. In mid-2022, the platform was branded Convergix Automation Solutions with a plan to become a single source automation solutions provider that leverages the geography, technology, industry expertise and capacity of the entire CONVERGIX portfolio across the entire value stream for our customers.

Since its formation, Convergix has acquired four automation companies. All of them are being merged under one united brand: CONVERGIX Automation Solutions.

Mission

Translating the unique experience and capabilities of our global team into awe-inspiring automation solutions for our customers.

Vision

To become the ultimate trusted partner, capable of solving any industrial automation challenge with our passionate people, world renowned processes and diverse experience.

Values

Integrity

Do the right thing, even if no one is watching. Act with uncompromising respect in everything we do. We are committed and act in good faith. Communication is transparent and encourages others to express opinions.

Excellence

Continuously improve and innovate. Strive for flawless execution and quality. Engage in the acquisition of new skills. Establish high expectations for self and others. Thinks and works across boundaries.

Passion

Approach role with conviction. Bring out the best in others. Connects personal goals and objectives to overall company goals. Understand company’s impact on customers. Do not let failures stand in the way of achieving results.

CONVERGIX Automation is Exhibiting at Pack Expo 2024

by Convergix Marketing | Sep 16, 2024 | Event

We’re excited to announce that CONVERGIX Automation will be exhibiting at Pack Expo 2024 in Chicago, held at McCormick Place from November 3rd to 6th, 2024. Come visit our booth LU-8349 in the Lakeside Upper building to meet our industry experts and to learn more about the CONVERGIX family.
We’re looking forward to seeing some familiar faces, discuss the latest industry trends, and connect with new attendees who are looking for help for their business needs!

Click here to register for the show.

Why is it a good idea to go? There will be over 2,600 packaging and processing solutions suppliers attending the event. They have build 7 solutions-driven targeted pavilions to visit, and over 150 free educational sessions on cutting-edge topics relevant to the industry. You can also get exclusive access to the latest trends from top industry leaders.

Convergix Automation Solutions - Pack Expo 2024 attending information graphic

Event Information

PACK EXPO International is the premier event for packaging and processing professionals. It includes thousands of exhibitors, including CONVERGIX, showcasing the latest innovations and solutions. It is the ideal place to discover new opportunities and connect with industry leaders so you can stay ahead of the curve.

Here are five compelling reasons why you should attend PACK EXPO 2024:

1) Experience Packaging Solutions First-Hand: You can see advanced machinery in action and examining materials up close. You’ll also have the opportunity to interact with exhibitors, ask questions, and get a firsthand look at the latest packaging and processing technologies.

2) Discover Unexpected Innovations: You can experience the large breadth of solutions on display, including cutting-edge automation to sustainable packaging materials.

3) Solve Problems and Move Projects Forward: You can connect with suppliers, compare solutions, and discuss your specific needs to help streamline your packaging process or improve product quality.

4) Gain Valuable Insights: You can gain a deeper understanding of industry trends, best practices, and the challenges facing packaging and processing professionals. You’ll also have the opportunity to learn from industry experts through educational sessions and workshops.

5) Prepare for the Future: You can get inspired and envision new possibilities for your business. Whether you’re looking to improve efficiency, reduce costs, or enhance your brand, you’ll find the tools and resources you need to succeed.
While you’re attending, make sure you stop by our booth! We’ll be ready and willing to help however we can.

Resources:

Registration for the show.
Information for new attendees.
You can locate our booth and plan your visit using Pack Expo’s interactive floorplan map.
Read Pack Expo’s frequently asked questions page.
Find out where to park and get directions to the venue.
A who’s-who list of people and groups attending.

5 Opportunities for Automation in Pharmaceutical Manufacturing

by Convergix Marketing | Sep 12, 2024 | Feature Article

Pharmaceutical items like pill trays, capsules, and more.

The pharmaceutical industry is known for having strict regulations and complex processes. That is one of the biggest reasons why many manufacturers are increasingly turning to automation. It allows companies to enhance efficiency, improve quality, and accelerate time-to-market while still adhering to those strict, complex boundaries. By leveraging advanced technologies, pharmaceutical manufacturers can streamline operations, reduce costs, and stay competitive in a rapidly evolving landscape.

The Benefits of Automation in Pharmaceuticals

Like all advancements in technology, widespread adoption of automated systems did not come quickly. However, by now there are enough known success stories and case studies to show that it not only works, it is where the biggest opportunity lies for pharmaceutical manufacturers to grow their business.

Automation offers numerous advantages for pharmaceutical companies, including:

Increased Efficiency: Automation significantly reduces reliance on manual labor, eliminate errors, and improve both productivity and turnaround times.
Enhanced Quality: Automated systems ensure consistency in product quality by minimizing human error and maintaining precise control over manufacturing processes.
Reduced Costs: Automation reduces operational costs by optimizing resource utilization, minimizing waste, and improving overall efficiency.
Improved Compliance: Automated systems help pharmaceutical companies meet stringent regulatory requirements by ensuring adherence to quality standards and documentation protocols.
Accelerated Innovation: Automation frees up company staff to focus on more creative and innovative tasks, such as accelerating the development of new drugs and treatments.

Key Automation Opportunities

If you have a business in manufacturing pharmaceutical goods, equipment and products without any automated systems yet, you may not know where to start. There are several areas within the pharmaceutical industry that offer significant opportunities for automation.

Here are five of the biggest areas for opportunity:

Manufacturing Processes: Automation can be applied to various manufacturing tasks, such as tablet pressing, capsule filling, and vial sealing. Robotic systems can perform these tasks with precision and speed, reducing the risk of contamination and improving overall product quality.
Laboratory Automation: Automation can streamline laboratory workflows, from sample preparation to data analysis. Automated systems can handle repetitive tasks, such as pipetting and plate handling, freeing up scientists to focus on more complex research activities.
Supply Chain Management: Automation can optimize supply chain operations by automating tasks like inventory management, order fulfillment, and shipping. This can improve efficiency, reduce costs, and ensure timely delivery of materials and products.
Quality Control: Automated inspection systems can perform rigorous quality checks on products throughout the manufacturing process, ensuring compliance with regulatory standards and identifying potential defects early on.
Data Analysis: Automation can help pharmaceutical companies analyze vast amounts of data generated from manufacturing processes, clinical trials, and market research. Advanced analytics tools can identify trends, patterns, and insights that can inform decision-making and drive innovation.

Overcoming Challenges and Considerations

While automation offers numerous benefits, it is strongly recommended that you do your research to understand not just the benefits, but also the potential pitfalls you may have to deal with by adopting it blindly. It is essential to address potential challenges and considerations.

Here are some of the common challenges and considerations that pharmaceutical manufacturer should consider:

Initial Investment: Implementing automation systems can require significant upfront investment. However, the long-term benefits, such as increased efficiency and reduced costs, justifies the initial investment.
Integration with Existing Systems: Integrating automation systems with existing IT infrastructure can be complex. Careful planning and coordination are necessary to ensure seamless integration and avoid disruptions.
Employee Training: Implementing automation may require employees to acquire new skills and adapt to new workflows. Providing adequate training and support is crucial to ensure a successful transition.
Regulatory Compliance: Ensuring that automation systems comply with relevant regulations is essential. Companies should consult with regulatory experts to understand the requirements and ensure compliance.

The Future of Automation in Pharmaceuticals

As technology continues to advance, the role of automation in the pharmaceutical industry is expected to grow even more significant. Emerging technologies, such as artificial intelligence, machine learning, and robotics, have the potential to revolutionize the industry by enabling more sophisticated and intelligent automation solutions.

By embracing automation, pharmaceutical companies can position themselves for long-term success, improve efficiency, enhance quality, and accelerate innovation. By understanding the benefits, challenges, and opportunities, companies can make informed decisions about their automation strategies and reap the rewards of this transformative technology.

« Older Entries

Next Entries »