This is where specialized knowledge and cutting-edge technology converge. At CONVERGIX, we don't just install equipment—we architect holistic operations systems that anticipate your future needs while solving today's challenges. From concept through commissioning, our collaborative approach ensures every solution integrates seamlessly into your environment, delivering improvements in efficiency, quality, and scalability.
Automation
Solutions
Industry Certifications & Compliance
Assembly
At CONVERGIX, we create assembly systems that enhance production by eliminating bottlenecks and ensuring seamless operations. Our Universal Base provides a flexible, cost-effective platform suitable for small-batch or variable output, featuring quick-change tools, ergonomic controls, and easy mobility.
- End-to-End Assembly Design
- Universal Base Platform
- Ergonomic Operator Controls
Feeder Solutions
We offer feeder solutions that consistently and accurately orient and deliver components to your assembly lines. Whether you need vibratory feeders or custom conveyor systems, our designs eliminate bottlenecks and provide consistent part presentation, ensuring seamless automation integration.
- Buffer and Accumulation Capabilities
- Rejection Mechanisms
- Adaptive Feeding Technologies
Material Handling
We create systems that transport components safely and efficiently—avoiding damage, delays, and bottlenecks. We also design ergonomic manual workstations and fixtures for processes that can't be fully automated. Our solutions are customized to fit your floor plan, production volume, and product requirements.
- Conveyor and Transport Systems
- Custom Tooling for Loading and Unloading
- High-Volume Workstation Designs
Material Joining
With our extensive knowledge, we select the best joining process for your product needs. Our services include laser welding for precise heat application, friction and spin welding for watertight seals, and robotic weld cells that enable scalable production, providing flexible options for your operations.
- Precision Welding Technologies
- Mechanical Joining Processes
- Dispensing Technologies for Adhesives and Sealants
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Material Removal
We help manufacturers integrate advanced material removal processes, including deburring, laser ablation, drilling, milling, trimming, and plasma treating, into their production lines. From raw castings to finished parts, we design systems that streamline production and deliver consistent results.
- Vision-Guided Robots with Multiple Compensating Spindles
- Automated In-Feed/Out-Feed Conveyors
- Laser Measurement of Tool Wear
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Packaging
Our systems handle bag and case loading, kitting, sorting, stacking, and palletizing-optimizing every load for maximum stability and efficiency. Whether integrating conveyors, robotic palletizing, or custom packing workflows, we design end-to-end solutions that streamline shipping and distribution.
- Automated Sorting and Kitting Systems
- Robotic Palletizing Solutions
- Integrated Conveyor Workflows
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Palletizing
Our flexible palletizing systems help manufacturers handle high-throughput demands while reducing labor costs, improving safety, and eliminating bottlenecks. With configurations ranging from single-lane to multi-lane vertical conveyance, we fully integrate palletizing into your automation solution.
- Scalable Configurations from Single-Lane to 8-Lane Operations
- Integrated Peripheral Systems
- Customization to Meet Exact Operational Specifications
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CONVERGIX delivers exceptional automation solutions customized for your operations, objectives, and growth pace.
See how in our Automation Solutions case studies:
Automating Pharmaceutical Cold-Pack Operations
Challenge
To meet growing demand for their refrigerated medications, a leading healthcare services organization needed a partner to help navigate the complexities of designing and implementing automated material handling and traceability for their mail-order pharmacies.
Solution
CONVERGIX partnered with the customer’s engineering team to co-develop and industrialize a flexible, modular automation system capable of streamlining their cold pack process, including depalletization, placing ice packs in coolers, automated storage and retrieval of refrigerated medication, and labeling. Future considerations include automated packaging.
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Advanced Battery Assembly for Autonomous Vehicles
Challenge
When a global motion technology company won a high-profile program to supply battery packs for a high-profile autonomous EV, they needed an automation partner capable of delivering advanced assembly and testing systems while remaining flexible enough to adapt to constant change.
Solution
Leveraging our deep expertise in battery module and pack assembly, as well as our proven project management excellence framework, we designed both a prototype line and a full-scale automated assembly and testing system for this supplier. This ensured reliable, scalable production despite receiving more than 30 engineering change requests during the project.
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Explore all that
we make possible:
Engineering Services
CONVERGIX Engineering Services provides Industry 4.0 solutions, including network security, digital integration, and advanced automation for manufacturing. We deliver solutions that are secure, scalable, and built for long-term performance.
Integrated Technologies
Our approach integrates multiple technologies into a system designed for seamless integration across your entire operation. We develop intelligent and adaptive platforms that enhance efficiency today while remaining flexible to meet your future needs.
