This is where the highest quality standards and variability converge. We provide high-quality, turnkey solutions with specialties including assembly, testing, inspection, tracking, and tracing of medical devices and blood collection systems.
With extensive knowledge of FDA regulations and GAMP5 standards, we ensure thorough testing and documentation, focusing on seamless integration and outstanding performance for every customer, every time.
Life Sciences Automation
Medical Devices | Medical Diagnostics | Pharmaceutical Automation
Life Sciences Designations
Medical Devices
At CONVERGIX, we’ve developed strategies to meet the growing demand for customized solutions. Our approach enables us to deliver individualized products using the same efficient processes trusted in large-scale medical device manufacturing. With deep expertise in FDA regulations and GAMP standards, we ensure rigorous testing, thorough documentation, and seamless integration—delivering exceptional performance every time.
Our capabilities include:
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Catheterization, including catheters, balloons, and tube sets, as well as cardiac catheterization, etc.
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Drug Delivery Devices, including pen needle sets, auto-injectors, and safety assemblies, as well as pre-filled and non-pre-filled syringes.
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Implantable & Surgical Tools including cardiac implants (AED, pacemakers), orthopedic implants, and surgical power tools.
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IVs / IV Bags & Filters, such as dialysis filters.
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Vision Care, including contact lenses and eye drops.
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Medical Diagnostics
CONVERGIX offers automated manufacturing solutions for medical diagnostic products that test and analyze biological fluids or tissues. We have extensive experience designing and implementing automation for medical diagnostic providers, ranging from point-of-care devices, glucose monitoring systems, wearables, test kits, and blood collection tools.
Our capabilities include:
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Point-of-care devices and testing, including glucose monitoring, wearable monitors, and lab test kits.
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Blood & Cell Collection Devices with cassette assemblies, blood collection tube handling and assembly, and safety collection devices.
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High Speed Assembly and Testing with industry-leading assembly and test rates.
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Complex Assembly and Tube Set Handling with intricate diagnostic device assembly, to tube set handling and threading of fine capillaries in the assembly of Stent Catheters and Catheter Balloons.
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Precise Machine Vision with high-speed vision inspection, guidance, traceability, and AI-led assembly.
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High-volume cannula feeding systems and multi-lane feeders with high OEE rates.
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Precision fluidic dispensing with a variety of pump systems, including Piezo jetting valves and vision-guiding servo systems.
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End-of-line packaging with turnkey integration of labeling, flow wrap, blister pack, cartoning, case packing, and palletizing.
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Pharmaceutical Automation
At CONVERGIX, we have extensive experience in Mega Pharmacy operations, micro-fulfillment, and cold storage automation. Our specialties include both pharmaceutical dispensing and packaging, as well as medical device production and testing. We are committed to delivering automated systems that not only meet cleanroom standards but also fully comply with FDA regulations and GAMP guidelines—ensuring safety, reliability, and performance at every step.
Our capabilities include:
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Ramping Automation System
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Dispensing & Packaging of Pharmaceuticals
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Warehouse & Mail-Order Automation
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Automating Logistics & Material Handling with Autonomous Vehicles
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Integrating Autonomous Mobile Robots
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CONVERGIX delivers unparalleled solutions for Medical Devices, Diagnostic, and Pharmaceutical Automation.
See how in our Life Sciences case studies:
Automating Pharmaceutical Cold-Pack Operations
Challenge
To meet growing demand for their refrigerated medications, a leading healthcare services organization needed a partner to help navigate the complexities of designing and implementing automated material handling and traceability for their mail-order pharmacies.
Solution
CONVERGIX partnered with the customer’s engineering team to co-develop and industrialize a flexible, modular automation system capable of streamlining their cold pack process, including depalletization, placing ice packs in coolers, automated storage and retrieval of refrigerated medication, and labeling. Future considerations include automated packaging.
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Red Blood Cell Printing
Challenge
Blood processing requires automated handling, inspection, and coating of red blood cells with glucose suspension while performing complex testing for blood typing, antibody detection, and disease screening with high precision and reliability.
Solution
We developed comprehensive automation systems that integrate cutting-edge technology with our proprietary precision linear transfer system to seamlessly handle material processing, inspection, printing, and coating operations for blood analysis applications.
Needle Set Assembly
Challenge
High-speed manufacturing of cannula and needle-set assemblies requires precise inspection and quality control while maintaining production rates between 300 and 1,200 ppm, depending on product complexity.
Solution
Our automated assembly systems integrate in-line siliconization, flow testing, and needlepoint inspection directly into the production line, ensuring quality control from manufacturing through end-of-line packaging at optimal speeds.
Catheter Assembly
Challenge
Stent catheter and catheter balloon assembly requires extremely precise identification, alignment, and threading of fine capillaries, along with comprehensive folding, pressure testing, laser engraving, and product traceability to meet stringent medical device standards.
Solution
Our intro-surgical device assembly systems deliver industry-leading accuracy through integrated manufacturing execution systems (MES) that combine precise capillary handling with automated folding, pressure testing, individual product laser engraving, and complete product traceability in a single comprehensive platform.
Explore how we connect, improve, and optimize:
Automation Solutions
Our team blends deep industry experience with a proven approach to designing automation solutions that fit your operation, goals, and pace of change. We work alongside you, building systems that are not only reliable today but also ready for what’s next.
Engineering
Services
CONVERGIX Engineering Services provides Industry 4.0 solutions, including network security, digital integration, and advanced automation for manufacturing. We deliver solutions that are secure, scalable, and built for long-term performance.
Integrated Technologies
Our approach integrates multiple technologies into a system designed for seamless integration across your entire operation. We develop intelligent and adaptive platforms that enhance efficiency today while remaining flexible to meet your future needs.