Empower your operations for Industry 4.0 with our Engineering Services. We connect advanced technologies with tailored processes, reinforcing your infrastructure, enabling data-driven decisions, and optimizing automation across process and discrete manufacturing. Supported by comprehensive cross-industry experience and a reliable execution approach, our solutions are secure, scalable, and engineered for lasting performance.
Engineering
Services
Industry Certifications & Compliance
Automation & Controls
For process environments, we provide DCS migrations, PLC modernizations, PID loop tuning, and asset management to ensure safety, efficiency, and reliability. In discrete applications, we design innovative robotic systems for material handling, palletizing, case packing, and specialized tooling.
- Turnkey System Implementation
- Control System Design & Optimization
- Legacy System Modernization
Digital Integration
Our Digital Integration services connect sensors, equipment, and systems across your enterprise through MES/MOM and IloT solutions. We help you track overall equipment effectiveness, implement data-driven manufacturing platforms, and build the analytics foundation for continuous improvement.
- Digital Strategy Alignment
- Operational Responsiveness Enhancement
- Equipment Effectiveness Tracking
Network & Security
Our Network & Security team designs and implements infrastructure that bridges IT and OT, using secure remote connectivity solutions. This creates seamless and safe communication between the plant floor and enterprise systems. We are dedicated to ensuring your network is resilient, scalable, and compliant.
- Secure Remote Access Solutions
- IIoT Readiness & Connectivity
- Disaster Recovery Plan
CONVERGIX delivers engineering services that connect your operations to modern technology for smarter, safer systems.
See how in our Engineering Services case studies:
Enterprise Asset Management for a Global Food Production Leader
Challenge
A global food producer sought a scalable way to extract and contextualize data from its newly deployed FactoryTalk AssetCentre systems. This would provide enterprise-wide visibility into thousands of automation assets.
Solution
Leveraging our unique partnership with Rockwell Automation, CONVERGIX developed an Enterprise Asset Management System using FactoryTalk DataMosaix. This solution aggregates and contextualizes AssetCentre data to provide comprehensive enterprise-level reporting. Our team also supports the adoption of this system through proactive change management practices.
Safeguarding Semiconductor Manufacturing with LSS
Challenge
Life safety systems (LSS) are a crucial component of semiconductor fabrication. Still, they are complex to design and install since fabrication occurs in ultra-clean, multi-level facilities and installation requires coordination among numerous contractors and vendors. Any misstep at this stage can delay startup and result in lost revenue.
Solution
At CONVERGIX, we bring proven expertise, disciplined coordination, and consultative insight to design and integrate LSSs accurately, on time, and without surprises. Our teams combine extensive design reviews, flexible resourcing, and clear communication to minimize cost and risk while keeping schedules on track.
Advanced Battery Assembly for Autonomous Vehicles
Challenge
When a global motion technology company won a high-profile program to supply battery packs for a high-profile autonomous EV, they needed an automation partner capable of delivering advanced assembly and testing systems while remaining flexible enough to adapt to constant change.
Solution
Leveraging our deep expertise in battery module and pack assembly, as well as our proven project management excellence framework, we designed both a prototype line and a full-scale automated assembly and testing system for this supplier. This ensured reliable, scalable production despite receiving more than 30 engineering change requests during the project.
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Explore all that
we make possible:
Integrated Technologies
Our approach integrates multiple technologies into a system designed for seamless integration across your entire operation. We develop intelligent and adaptive platforms that enhance efficiency today while remaining flexible to meet your future needs.
Automation Solutions
Our team blends deep industry experience with a proven approach to designing automation solutions that fit your operation, goals, and pace of change. We work alongside you, building systems that are not only reliable today but also ready for what’s next.
